*ș6ȣ(Ȭ 6ȝ$Ȥ6 ENGINE GASKETS & GASKET SETS HELMETS & AUDIO 6969 GASKETS, ORINGS AND SEALS FOR 2004 TO PRESENT XL & XR SPORTSTER AND 20032010 BUELL SEAT EXHAUST ELECTRIC & LIGHT ENGINE ELECTRICS INTAKE ENGINE PRIMARY & CLUTCH Individual engine gaskets, O-rings and seals for all XL883, XL1200 & XR1200 Sportsters and XB9 & XB12 Buell. Complete gasket sets are separately listed elsewhere in this chapter. Note: Sold to dealers in pack quantities as listed. Required quantities are indicated between parenthesis, for example like (2). TRANSMISSION Individual gaskets Pos. Athena Qty. James Qty. Zodiac Qty. Cometic Qty. OEM Description GASKET&SEALS 1 700039 5 740369 5 - -- - 16664-86 Cylinder head 883 CC, Teflon (2) 1 700040 5 - -- -- - 16664-86 Cylinder head 883 CC (2) 2 700058 5 - -- -- - 16770-84C Cylinder head 1200 CC, 1mm (2) FINALDRIVE 2 - - 740372 5 - 2 700060 5 - -- -- -- - 16773-85 Cylinder head 1200 CC, 1mm Teflon (2) - 16773-85 Cylinder head 1200 CC, 1.2mm (2) 2 - -- - - - 748918 2 16773-85 Cylinder head, MLS, 1200CC, 1.3mm WHEELS&TIRES 2 - - 740362 5 - 2 700059 5 - -- -- -- - 16773-85 Cylinder head 1200 CC, 1.5mm Teflon (2) - 16773-85 Cylinder head 1200 CC, 1.5mm (2) 2 - -- - - - 790037 2 16771-08 Cylinder head XR1200, .040" MLS (2) BRAKE 3 700065 10 740361 10 - -- - 16774-86D, Cylinder base (2) 16789-04 HANDLEBAR, 3 700067 5 - -- HAND CONTROLS & MIRRORS 3 - - 231208 2 - -- -- - 16774-86D, Cylinder base, rubber coated (2) 16789-04 - 16774-86D, Cylinder base, steel Silicon beaded (2) 16789-04 CONTROLCABLES& 4 700076 5 - HYDRAULICLINES 5 700077 5 - -- -- -- -- - 16778-84A Right, rocker cover to cylinder head (2) - 16779-84A Left, rocker cover to cylinder head (2) 6 - - 740432 2 - - - - 16800-84 One piece Silicon beaded paper, replaces OEM 16778-84A and 16779-84A (2) FOOTCONTROLS 6 - 6 - - 741163 2 - -- -- -- - 16800-84 One piece Steel Core, replaces OEM 16778-84A & 16779 84A (2) - 748893 2 16800-84 One Piece AFM, replaces OEM 16778-84A & 16779 84A (2) 6 - -- - - - 748894 10 16800-84 One Piece AFM, replaces OEM 16778-84A & 16779 84A (2) FRONTFORKS 7 - 8 - - 234505 5 - - 790033 2 - -- -- - 17362-07A Rocker cover, 2007-up, rubber (2) - 17633-08 Rocker cover, XR1200, rubber (2) 9 - - 741687 5 - - - - 17353-89C Rocker cover, Buell 2003 & all 2004-2006 (2) FRAME&REAR 10 700143 10 740410 10 - SUSPENSION 10 - - 234503 10 - -- -- - 17358-84A Rocker cover, inner, 1991-2006 rubber (2) - 17695-07 Rocker cover, inner, 2007-up rubber (2) 11 - - 234504 10 - - - - 17393-07 Breather seal, 2007-up Sportster (2) FENDER&STRUTS 12 - 12 - - 231981 2 - -- -- -- - 17976-04 Tappet block, RCM, 2004-up Sportster (2) - 790032 2 17976-04 Tappet block, AFM, 2004-up Sportster (2) 13 - - 231688 5 - - - - 25263-90C Cam cover 2000-up XL, Silicon beaded GAS&OILTANK 14 - 15 - - 742510 1 - - 742416 5 - -- -- - 25279-08 Cam cover 2008-2013 XR1200, Foamet - 25353-00 Cam cover 2000-up Buell, Silicon Beaded 16 720329 1 - -- -- - 25377-03A Clutch cover 2003-up Buell, FoaMet coated metal GAUGES&DASHES 17 - -- -- 18 700229 10 740384 10 - - 790035 1 25378-02A Primary cover, 2003-up Buell, AFM -- - 26495-89A Oil pump mount 1991-up XL Sportster, 1991-2007 Buell 19 - -- - - - 790034 6 26638-00Y Cooling jet, fiber, 2003-up Buell, 2004-up Sportster (2) OIL,OIL FILTERS& 20 - OIL COOLERS 21 - - 742399 10 - - 742500 10 - -- -- - 29062-95B Air cleaner housing 1995-up - 29313-95 Air filter element 22 700256 10 - -- -- - 31488-81 Starter motor 1986-up HARDWARE 23 - - 741238 5 - 23 720276 1 742868 1 - -- -- - 34955-04 Primary cover XL & XR, Silicon Beaded - 34955-04 Primary cover XL & XR, FoaMet coated metal 23 - -- - - - 748900 5 34955-04 Primary cover, XL & XR, AFM WINDSHIELD 24 - - 740475 5 - - - - 34986-04, Primary Inspection cover Sportster 2004-up 34986-08 24 - -- - - - 748902 1 34986-04, Primary Inspection cover Sportster 2004-up, AFM LUGGAGE 25 - -- -- 34986-08 - 790036 1 34819-03 Primary inspection cover Buell 2003-up 26 700385 10 - -- -- - 63858-49 Rocker cover screw, 1986-up (8) TOOLS&CHEMICALS 26 700381 10 742485 8 - 26 - - 241276 20 - -- -- - 63858-49 Rocker cover screw washer, Copper (8) - 6589 Rocker cover sealing washer, 2009-up XL (8), Buell 2003-2010 (10) TECH TIPS & CROSS REF OEM>ZPN ALPHABETICAL INDEX 10-014
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