(Ȧ*ȡ1ȝ(Ȥ(ț7Ȫ,ț6 GENERATOR PARTS HELMETS & AUDIO SEAT EXHAUST ELECTRIC & LIGHT ENGINE ELECTRICS INTAKE ENGINE PRIMARY & CLUTCH TRANSMISSION GASKET & SEALS FINAL DRIVE WHEELS & TIRES BRAKE HANDLEBAR, HAND CONTROLS & MIRRORS CONTROL CABLES & HYDRAULIC LINES FOOT CONTROLS FRONT FORKS FRAME & REAR SUSPENSION FENDER & STRUTS GAS & OIL TANK GAUGES & DASHES OIL, OIL FILTERS & OIL COOLERS Pos ZPN Description Application 17 780253 Armature bearing, drive end, 15x35x11mm, SKF 6202 1918-1957 17 231427 Armature bearing, drive end, 15x35x11mm, V-Twin Mfg. 1918-1957 18 - Field coil wire terminal 1924-1957 19 - Retaining ring 1932-1957 20 745830 Generator, remanufactured, Samwel 1932-1957 21 - Overhaul kit 1932-1948 22 780289 Fastening screw, 1/4-24x1 1/8" oval head, white plated, set of 2 1932-1957 W & G 22 780290 Fastening screw, 1/4-24x1 1/8" oval head, parkerized, set of 2 1932-1957 W & G 22 780261 Fastening screw, set of 2 1937-1948 UL 22 780260 Fastening screw, set of 2 1936-1957 FL 23 780262 Frame screw, set of 2 1932-1957 24 780244 Generator strap, chrome 1930-1936 VL, 1937-1948 UL, 1930-1957 W & G 24 780245 Generator strap, black 1930-1936 VL, 1937-1948 UL, 1930-1957 W & G 24 780243 Generator strap, chrome 1936-1952 FL 25 780662 Nut and washers (Pos. 10, 14 & 25) 1930-1952 26 780272 Frame 1932-1948 26 - Frame 1949-1954 27 781997 Left frame end 1932-1957 28 780233 Commuter cover, black 1932-1957 28 780234 Commuter cover, chrome 1932-1957 29 780276 Gasket, Genuine James, 10-pack 1932-1957 30 740379 Gasket, Genuine James, 10-pack 1932-1957 31 - Shim 1948-1957 FL 32 742869 Oil seal, Genuine James, 5-pack 1946-1957 32 - Felt washer retainer, replaced by 30145-46 oil seal 1946-1957 33 780251 Shunt field coil, white dot, Samwel, Made in Holland 1932-early 1952 33 - Field coil late 1952-1957 34 780250 Regulating field coil, orange dot, Samwel, Made in Holland 1932-early 1952 35 - Field coil wire terminal 1932-1957 36 780263 Gasket, field coil terminal (2), Eastern USA, 10-pack 1932-1957 37 780277 Pole piece, set of 2, V-Twin Mfg. 1932-early 1952 37 780279 Pole piece, set of 2, Samwel 1932-early 1952 38 780264 Pole piece screw (4), 10-pack 1918-1957 39 - Brush holder only (2) 1952-1957 40 780273 Positive brush holder all 1932-1951, 1952 45CI 40 - Positive brush holder 1952-1957 FL 41 780274 Negative brush holder all 1932-1951, 1952 45CI 41 - Negative brush holder 1952-1957 FL 42 780265 Gasket, brush holder insulator, Eastern USA, 10-pack late 1952-1957 42 788692 Gasket, brush holder insulator, Samwel, 5-pack late 1952-1957 43 780266 Third brush holder, Eastern USA 1932-1957 44 745980 Set brushes and springs, Samwel 1932-early 1952 44 780267 Set brushes and springs, Eastern USA late 1952-1957 45 710722 Positive terminal screw kit, 6186+7220+7634+30460-32+30463-32 1932-1957 46 780275 Armature, Samwel 1932-1957 47 - Shim .018" 1918-1957 48 - Shim, .015" 1952-1957 49 - Washer, bakelite 1930-1950 OEM 31009-30, 9007 31009-30, 9007 9900 11004 29975-30 30007-40 2349 2349 30011-30 30011-36 30012-32 30025-30 30025-30 30025-36 30029-30 30090-32 30093-49 30132-32 30137-32 30137-32 30138-30 30143-30 30144-45 30145-46 30146-46 30202-32 30202-52 30206-32 30231-51 30228-32 30271-30 30271-30 30280-18 30351-51 30352-32 30352-52 30353-32 30353-52 30373-51 30373-51 30385-32 30425-32; 30450-32 + 30429-216 30425-51; 30450-51A + 30427-26 30461-32 30851-32 30890-18 30890-51 30985-29 HARDWARE WINDSHIELD LUGGAGE TOOLS & CHEMICALS Polarizing generators and regulators The following information and instructions are for your use, so your warranty will by in effect. No warranty can be in effect if these instructions are not followed. Whenever any component of a generator charged electrical system is serviced it is necessary to re-polarize the complete system, making sure it has the correct polarity so the system will charge in the right direction. If the system is put into service with the wrong polarity it may result in burned relay points, a dead battery and damage to both the regulator and generator. TECH TIPS & CROSS REF OEM>ZPN ALPHABETICAL INDEX 05-078 Instructions: 1. To polarize a generator system with a mechanical regulator, momentarily connect a jumper wire of adequate gauge (a battery cable is ideal) between the “bat” and the “gen” terminal on the regulator after all wires have been properly connected and before starting the motor. 2. To polarize a generator system with electronic regulator/ rectifier. Before mounting the generator of the vehicle, place the generator on a non conducting work surface (like a wooden bench) and connect the positive terminal of a battery to the armature terminal of the generator. Then momentarily “flash” the negative battery terminal to the generator field terminal.
Download PDF