TOOLS & CHEMICALS TOP END TOOLS 01 HELMETS & AUDIO 5884 JIMS PISTON PIN BUSHING TOOL 02 SEAT 03 EXHAUST ELECTRIC & LIGHT 04 ENGINE ELECTRICS 0 0 5 6 INTAKE Use to remove and install wrist pin bushings on all Sportster and single Cam Big Twin models, without removing the rods from the crankcase. 237347 Piston pin brushing tool(OEM 95970‑32C) 5886 PISTON RING TOOL 07 ENGINE 08 PRIMARY & CLUTCH TRANSMISSION 09 GASKET & SEALS 10 FINAL DRIVE 1 1 1 2 WHEELS & TIRES This is a simple but time saving tool designed for semi‑professional use. Just insert the ring ends in the jaws, then expand gently and slip over piston into groove. Wedge jaws handle piston rings ranging in thickness from 3/64" up to 1/4". Also works to remove piston rings without damage. 500413 Piston ring tool BRAKE 13 HANDLEBAR, 5887 PISTON RING GRINDER HAND CONTROLS & 14 MIRRORS 15 CONTROL CABLES & HYDRAULIC LINES 16 FOOT CONTROLS 17 FRONT FORKS FRAME & REAR SUSPENSION 18 FENDER & STRUTS 19 GAS- & OIL TANK 2 2 0 1 GAUGES & DASHES Piston rings in Harley‑Davidsons, no matter if they are OEM or aftermarket, must always be checked for correct gap. So this hand operated grinder that allows accurate, perpendicular custom tailoring of piston ring end gap by rotary filing is a must for every serious engine builder. 782149 Piston ring grinder OIL, OIL FILTERS & OIL COOLERS 22 5891 JIMS HEAD HOLDER TOOL 23 HARDWARE 24 WINDSHIELD LUGGAGE 25 A very handy tool when working on TOOLS&CHEMICALS cylinder heads. It holds the head through the spark plug hole and can be clamped 26 in a vise. TECH TIPS & CROSS 27 REF OEM>ZPN 28 ALPHABETICAL INDEX 26-034 239477 Has 12 and 14mm ends to be used on 1948 thru 1999 Big Twin, 1957 to present Sportster and 1999 thru 2017 Twin Cam 753697 Has 10 and 12mm ends to be used in 1986 to present Sportster, 1999 thru 2017 Twin Cam, 2017 to present Milwaukee Eight and 2015 to present Street 5888 PISTON RING END GAP TOOL Made by Jims USA this tool makes meas‑ uring piston ring end gap faster and more accurate. The flanged design allows the piston ring to fit exactly square into the cylinder bore. Jims claims that this is the first tool that is designed to test the oil ring gaps by a proprietary cutout feature. Just install any ring, top, 2nd or oil control rails on the tool and then into the cylinder bore and view the key slot. Use a feeler gauge to get your end gap measured. Each side of the tool is made for checking standard size piston rings. 751100 Use on standard size Twin Cam pistons with 3.875" or 4.000" bore 751101 Use on standard size Twin Cam pistons with 4.125" or 4.310" bore 5889 JIMS PISTON SUPPORT PLATE When installing rings and cylinders the support plate is a big help. The plate will give you a firm flat support to push the bottom of the piston against. This will make it much easier to install the rings and cylinder over the piston. No more turn over or damaging the pistons. Can be used on all H‑D style engines. 750328 Piston support plate 5900 JIMS VALVE GUIDE DRIVER TOOL SET Valve guide tool set for simple removal and installation of valve guides. Made from outstanding materials to insure a life time use. 235893 Jims valve guide driver tool set 5890 JIMS PISTON PIN CLIP REMOVER & INSTALLER Jims developed these tools to easily re‑ move and install wire type wrist pin clips without damage to the piston. 750326 Use on OEM 1984 thru 1999 Evolution pistons 753698 Use on OEM 88, 96 and 103CI Twin Cam pistons 753688 Use on 110CI Screamin' Eagle pistons 5892 JIMS HEAD BOLT TORQUE GAUGE FOR EVOLUTION ENGINES This accurate gauge is made by Jims and allows precise measuring of 90° when tightening head bolts on Twin Cam, Evolution Big Twin, Evolution Sportster and air colled Buell models. The torquing sequence is lasered on the gauge and it comes with instructions. 233145 Head bolt torque gauge 27868 CYLINDER HEADBOLT SOCKET HANDLE Cylinder head bolt socket handle has 3/8" square drive on both ends. Two different length ends allow access to most cylinder head bolts. Use for 1937‑1948 Flathead, 1941‑1984 Knucklehead, Panhead and Shovelhead, 1929‑1952 WL models, 1952‑1956 K models and 1957‑1985 Sportster. 789580 Cylinder head bolt socket handle, 3/8" drive 5893 ACCEL ENGINE PORT POLISHING KIT This kit is designed for use on cast iron and aluminum components. It allows you to do your own detailed porting, polishing, and removal of flashing on all engine parts with the use of an electric drill. The kit contains one tapered cutting stone, one 1" (25.4mm) diameter mini grind‑flex flat wheel, 31 assorted sizes grind‑polishing rolls, and three various length mandrels. 797068 Accel engine port and polish kit 5895 JIMS VALVE SPRING COMPRESSOR TOOL American made valve spring tool necessary for removing or installing valves. Works on all overhead valve 1936 to present Big Twin models, including Twin Cam and 1986 to present Evolution Sportster models 1986 to present. Must be used in conjunction with an optional collar on 2005 thru 2017 Twin Cam, 2004 to present Sportster & Buell and 2017 to present Milwaukee Eight. 235849 Jims valve spring compressor tool (OEM 96600‑36B) 750691 Optional collar for use on 2005 to present Twin Cam models and 2004 to present Sportster & Buell models 753682 Optional collar for use on 2017 to present Milwaukee Eight 5899 JIMS COMPRESSION RELEASE VALVE TOOL KIT For proper installation of compression release valves ZPN750300 or ZPN741345 in Twin Cam cylinder heads, this tool kit is strongly recommended. It will guide you in drilling the right holes (depth/ diameter) in the right position. Kit comes including instruction sheet. 750314 Compression release valve tool kit
Download PDF